Porting!

What matters is how the ports “feel” to the air. I port for “smooth.”

The tools I used on this job:


Shop-vac-to-port-adapter, various die grinders, pressure regulator.

The LONG burr has a metal sleeve around it which I use to guide the cutter to where I want it – I hold the metal sleeve.

Only smooth the short-side.  Significant cuts to finish the incomplete factory throat cut. All “edges” removed.  Burr finish only.

To the haters: the level of work depends on the application – this is more than fine for a 19′ road sofa with a 2-barrel and single exhaust.

3-angle valve job completed.  Though, truthfully, any valve job should be at least 3-angle.

Valve Guide Boss Cutter I made years ago cut down the valve guide bosses, so I can fit modern positive lock valve seals (part number below), which it turns out are harder to find than different part numbers.  These are quite a small body diameter.

Read More: Pontiac Catalina!

I broke a tap!

Not just any tap, but a 3/8″ NPT pipe tap.  In my son’s 400 Pontiac block, threading for oil gallery plugs.

The trick to remove them, is to weld (preferably TIG) the tap itself to the inside of a large nut.  Keep a LOT of heat on it.  The heat will try to expand the tap, but because of the cold iron block surrounding it, it can only expand lengthwise.  Then let it cool – but it cools and contracts both lengthwise AND widthwise!

Ta-da!  Crisis averted!

Pontiac 400 cleaned!

Initial cleaning phase complete:

Scraped clean, sprayed with industrial degreaser and pressure washed, then sprayed with two cans of heavy duty oven cleaner, and pressure washed again.

I’m going to de-burr the block and remove casting flash, then it’ll be ready for honing and the second cleaning.

Read More: Pontiac Catalina!